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Paper-based composite separator for high-rate lithium-ion batteries application by highly-connected pore structure
Binhui Guo1, Jinghao Cui1, Yonglin Xu1
1Guangxi Key Laboratory of Clean Pulp & Papermaking and Pollution Control, College of Light Industry and Food Engineering, Guangxi University, Nanning 530004, China.
Journal of Colloid and Interface Science
|June 20, 2025
Summary
This study developed a novel paper-based composite separator for lithium-ion batteries (LIBs) using bagasse pulp and Al2O3 nanoparticles. The separator
Area of Science:
- Materials Science
- Electrochemistry
- Nanotechnology
Background:
- Accelerating charging speed is crucial for lithium-ion battery (LIB) applications.
- Separator design presents challenges for fast lithium-ion flux during high-rate battery operation.
Purpose of the Study:
- To design a highly-connected pore structure for LIB separators to enhance fast-charging capabilities.
- To develop a novel paper-based composite separator using bagasse pulp and Al2O3 nanoparticles.
Main Methods:
- Fabrication of a composite separator by blending bagasse pulp with Al2O3 nanoparticles.
- Reverse-coating with polyvinylidene fluoride-co-hexafluoropropylene (PVDF-HFP) for particle adhesion.
- Characterization of pore structure using multi-range X-ray nano-computed tomography (CT).
Main Results:
- The composite separator exhibited a highly connected pore structure with an average of 8 throats per pore and a pore-to-throat ratio of 2.32.
- Al2O3 nanoparticle coating promoted homogeneous Li+ ion deposition.
- The assembled LIB showed good fast-charging performance with 88% capacity retention after 2000 cycles.
Conclusions:
- The developed separator design offers a novel approach for enhancing fast-charge LIB applications.
- Highly connected pore structures are beneficial for fast lithium-ion flux and battery performance.
- The composite separator demonstrates potential for improving LIB charging speeds and cycle life.

