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Comparison of Photofermentative Hydrogen Production in Cylindrical Photobioreactors Using Different Mixing Systems
Raffaella Margherita Zampieri1,2, Eleftherios Touloupakis2, Cecilia Faraloni3
1Department of Agriculture, Food, Environment and Forestry, University of Florence, Via San Bonaventura 13, 50145 Firenze, Italy.
Microorganisms
|June 27, 2025
Summary
This study scaled up hydrogen (H₂) production using Rhodopseudomonas sp. in photobioreactors. A spiral rotor in a 4.0 L system significantly improved H₂ yield and light conversion efficiency compared to a paddle rotor.
Area of Science:
- Microbiology
- Biotechnology
- Renewable Energy
Background:
- Photosynthetic purple non-sulfur bacteria are promising for biological hydrogen production.
- Photobioreactor (PBR) design and mixing are critical for optimizing microbial H₂ generation.
- Scaling up H₂ production processes requires careful consideration of reactor parameters.
Purpose of the Study:
- To investigate the H₂ production capabilities of Rhodopseudomonas sp. in different photobioreactor volumes.
- To compare the effectiveness of two mixing methods (paddle vs. spiral rotor) in a larger PBR.
- To assess the light conversion efficiency (LCE) under various conditions and evaluate process scale-up.
Main Methods:
- Cultivation of Rhodopseudomonas sp. in 0.2 L and 4.0 L cylindrical photobioreactors.
- Comparison of H₂ production and LCE using a paddle rotor versus a spiral rotor in the 4.0 L PBR.
- Analysis of H₂ volume, production rate, productivity, and LCE for each tested condition.
Main Results:
- The 0.2 L PBR yielded 142.15 mL H₂ with 0.59% LCE.
- The 4.0 L PBR with a paddle rotor produced 806.05 mL H₂ (2.29 mL/h rate) and 0.58% LCE.
- The 4.0 L PBR with a spiral rotor achieved 1642 mL H₂ (2.87 mL/h rate) and a higher LCE of 0.72%.
Conclusions:
- The spiral rotor provided more uniform mixing, enhancing cell efficiency and LCE in the larger PBR.
- Successful scale-up of Rhodopseudomonas sp. photofermentation from 0.2 L to 4.0 L was demonstrated.
- Optimized mixing is crucial for efficient biological hydrogen production in scaled-up photobioreactors.

