Application of Industrial NF and RO Membranes in Separation of Post-Fermentation Solutions: Preliminary Study

The focus of this work was to perform a preliminary study on the suitability of commercially available nanofiltration (NF) and reverse osmosis (RO) membranes for the separation of 1,3-propanediol (1,3-PD) post-fermentation solutions. The experiments were conducted with the use of AFC30 and AFC99 (PCI Membrane System Inc., Milford, OH, USA) as well as BW30 membranes (Dow FilmTec Co., Midland, MI, USA) and various feed solutions: selected compounds of fermentation broths, and synthetic and real fermentation broths. Firstly, it was found that for pure water, the AFC30 membrane was characterized by the highest performance. It clearly indicated that the membrane is the most open membrane and is characterized by a more porous structure. In turn, the lowest flux was noted for the AFC99 membrane. Studies performed with the use of synthetic broth found that for the BW30 membrane, the order in which the rejection coefficient (R) was obtained was glycerol~lactic acid > 1,3-propanediol > acetic acid. It clearly confirmed that the R increased with the molecular weight (MW) of the solution compounds. With regard to ions, it was found that SO₄^2- and PO₄^3- is characterized by higher R than Cl^- and NO₃^- ions. Multivalent ions are characterized by higher charge density, hydrated radius, hydration energy and MW. Finally, experiments performed with the use of the AFC30 membrane and real broths showed that the membrane ensured almost complete separation of 1,3-PD. With regard to organic acid, the separation performance was as follows: succinic acid > lactic acid > butyric acid > acetic acid > formic acid. It has been documented that the AFC30 membrane can be successfully used to concentrate the following ions: SO₄^2-, PO₄^3-, NO₃^- and Na⁺. Hence, most of the medium used for the fermentation process was retained by the membrane and may be reused, which is crucial for the scaling up of the process and reducing the total technology cost. With regard to the obtained permeate, it can be subsequently purified by other methods, such as distillation or ion exchange. For further development of the tested process, determining the retention degree for 1,3-PD and other solutes during long-term separation of real broth is necessary.