Flexible Screen-Printed Gold Electrode Array on Polyimide/PET for Nickel(II) Electrochemistry and Sensing
Norica Godja1,2, Saied Assadollahi2, Melanie Hütter2
1Interdisciplinary School of Doctoral Studies, "Aurel Vlaicu" University of Arad, 2-4 Elena Drăgoi Str., 310330 Arad, Romania.
Sensors (Basel, Switzerland)
|July 12, 2025
Summary
A new screen-printed electrode array offers a cost-effective method for detecting nickel ions (Ni2+) in industrial settings. This novel sensor provides sensitive, on-site analysis, overcoming limitations of traditional laboratory techniques.
Area of Science:
- Electrochemistry
- Materials Science
- Analytical Chemistry
Background:
- Nickel is crucial in aerospace, automotive, electronics, and fuel cells.
- Traditional nickel analysis methods (ICP-MS, AAS, ICP-AES) are costly and unsuitable for on-site testing.
- There is a need for accessible, on-site nickel detection technologies.
Purpose of the Study:
- To develop and evaluate a novel screen-printed electrode array for sensitive nickel ion (Ni2+) detection.
- To assess the electrochemical performance of the array using different electrolytes and nickel sources.
- To explore the potential for multiplexed analysis and applications in industrial wastewater.
Main Methods:
- Fabrication of a screen-printed electrode array with gold electrodes.
- Electrochemical analysis of Ni2+ using sodium sulfite (Na2SO3) and choline chloride-ethylene glycol (ChCl-EG) deep eutectic solvent electrolytes.
- Preparation of Ni2+ solutions from various nickel salts (NiCl2·6H2O, NiSO4·6H2O, NiCl2).
- Determination of linear detection ranges and detection limits.
Main Results:
- The electrode array demonstrated electrochemical response to Ni2+ in both electrolytes.
- In Na2SO3, linear detection ranges varied based on the nickel salt used (e.g., 20-196 mM for NiCl2·6H2O).
- In ChCl-EG, a linear range of 0.5-10 mM (R2 = 0.9995) and a detection limit of 1.6 µM were achieved.
- The array allows for nanomole-level nickel detection with small electrolyte volumes.
Conclusions:
- The novel screen-printed electrode array provides a sensitive and potentially cost-effective method for Ni2+ detection.
- The array's performance is influenced by electrolyte choice and the counter-ion of the nickel salt.
- The technology shows promise for on-site industrial wastewater monitoring, multiplexed toxic metal analysis, and applications in medical diagnostics and food safety.


