Comb-Tipped Coupled Cantilever Sensor for Enhanced Real-Time Detection of E. coli Bacteria

The detection of particulate matter, particularly pathogenic bacteria, is essential in environmental monitoring, food safety, and clinical diagnostics. Among the various sensing techniques used, cantilever-based sensors offer a promising platform for label-free, real-time detection due to their high sensitivity. Here, we present a coupled cantilever sensor incorporating interdigitated comb-shaped structures to enhance dielectrophoretic (DEP) capture of Escherichia coli in liquid samples. During operation, one cantilever is externally actuated and the other oscillates passively through fluid-mediated coupling. The sensor was experimentally evaluated across a broad concentration range from 10 to 10⁵ cells/mL and the resonant frequency shifts were recorded for both beams. The results showed a strong linear frequency shift across all tested concentrations, without saturation. This demonstrates the sensor's ability to detect both trace and high bacterial loads without needing recalibration. High frequency shifts of 4863 Hz were recorded for 10⁵ cells/mL and 225 Hz for the lowest concentration of 10 cells/mL, giving a limit of detection of 10 cells/mL. The sensor also showed a higher signal to noise ratio of 265.7 compared to previously reported designs. These findings showed that the enhanced sensor design enables sensitive, linear, and reliable bioparticle detection across a wide range, making it suitable for diverse applications.