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Additive manufacturing of multi-material and hollow structures by Embedded Extrusion-Volumetric Printing.

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Tomographic volumetric additive manufacturing enables faster 3D printing and multi-material fabrication. This new method combines volumetric additive manufacturing with Embedded 3D printing for complex, multi-material structures.

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Area of Science:

  • Additive Manufacturing
  • Materials Science
  • 3D Printing Technologies

Background:

  • Tomographic volumetric additive manufacturing (TVAM) offers faster printing speeds compared to traditional methods.
  • TVAM allows for embedding external objects, enabling complex multi-part assemblies through overprinting.
  • Recent advancements have expanded TVAM material capabilities to include acrylates, ceramics, and glasses.

Purpose of the Study:

  • To present a novel method for multi-material tomographic volumetric additive manufacturing.
  • To overcome the challenge of creating multi-material parts without resorting to overprinting.
  • To demonstrate the fabrication of complex multi-material structures and microfluidic devices.

Main Methods:

  • Combining tomographic volumetric additive manufacturing with Embedded 3D printing.
  • Utilizing photopolymerizable support baths to precisely deposit inks.
  • Achieving consecutive material definition and volumetric printing within the TVAM process.

Main Results:

  • Successful fabrication of multi-material structures with arbitrarily positioned components.
  • Demonstrated creation of microfluidic chips featuring microchannels with diameters below 120 µm.
  • Enabled precise control over material placement in volumetric 3D printing.

Conclusions:

  • The presented approach successfully enables multi-material fabrication using tomographic volumetric additive manufacturing.
  • This technique expands the design possibilities for complex, multi-material objects and microdevices.
  • The method offers a versatile platform for advanced additive manufacturing applications.