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Updated: Sep 13, 2025

High Temperature Fabrication of Nanostructured Yttria-Stabilized-Zirconia YSZ Scaffolds by In Situ Carbon Templating Xerogels
Published on: April 16, 2017
Engineering metal-oxide interfaces via controlled exsolution in Ir-doped Y2Ru2O7 pyrochlore for superior hydrogen
Qi Feng1, Penghui Zhu2, Donghua Fan1
1School of Applied Physics and Materials, Wuyi University, Jiangmen 529020, Guangdong, China; Jiangmen Advanced Battery Material Engineering and Technology Research Center, Jiangmen, Guangdong, 529020, China.
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Developing efficient and durable electrocatalysts for hydrogen evolution reaction (HER) is crucial for advancing sustainable energy technologies. Pyrochlore oxides show promise due to their structural versatility, but their application in HER is limited by weak hydrogen binding, poor conductivity, and insufficient active site exposure. Here, we demonstrate a controlled in-situ exsolution approach to create optimized RuIr/Y2O3 heterointerfaces from Ir-doped Y2Ru2O7 pyrochlore oxide. Through systematic tuning of reduction parameters, we achieve precise control over size and distribution of exsolved RuIr nanoparticles, forming intimate metal-oxide heterojunctions with enhanced charge transfer properties. The optimized YRIO-450-8H (Y2Ru1.7Ir0.3O7 reduced at 450 °C for 8 h) catalyst exhibits exceptional HER performance, requiring only 20 and 30 mV overpotential to deliver 10 mA cm-2 in alkaline and acidic media, respectively, outperforming commercial Pt/C. Mechanistic investigations combining advanced characterizations and DFT calculations reveal that the remarkable activity stems from synergistic effects: (1) optimized hydrogen binding energy (-0.13 eV) at RuIr sites, (2) electronic structure modulation at the metal-oxide interface, and (3) abundant oxygen vacancies facilitating water dissociation. The catalyst maintains activity over 120 h in alkaline and 55 h in acidic conditions, providing fundamental insights into exsolution mechanisms and design principles for high-performance heterogeneous electrocatalysts.
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