Rapid and Accurate Shape-Sensing Method Using a Multi-Core Fiber Bragg Grating-Based Optical Fiber

Shape-sensing optical fibers have become increasingly important in applications requiring flexible navigation, spatial awareness, and deformation monitoring. Fiber Bragg Grating (FBG) sensors inscribed in multi-core optical fibers have been democratized over the years and nowadays offer a compact and robust platform for shape reconstruction. In this work, we propose a novel, computationally efficient method for determining the 3D tip position of a bent multi-core FBG-based optical fiber using a second-order polynomial approximation of the fiber's shape. The method begins with a calibration procedure, where polynomial coefficients are fitted for known bend configurations and subsequently modeled as a function of curvature using exponential decay functions. This allows for real-time estimation of the fiber tip position from curvature measurements alone, with no need for iterative numerical solutions or high processing power. The method was validated using miniaturized test structures and achieved sub-millimeter accuracy (<0.1 mm) over a 4.5 mm displacement range. Its simplicity and accuracy make it suitable for embedded or edge-computing applications in confined navigation, structural inspection, and medical robotics.