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Buried volume holograms fabricated by two-photon polymerization
Optics Express
|July 30, 2025
Summary
Computer-generated volume holograms (CGVHs) fabricated with two-photon polymerization (2PP) can now achieve higher optical performance. A novel cover layer printing technique minimizes surface variations, improving CGVH functionality.
Area of Science:
- Optics and Photonics
- Materials Science
- Nanofabrication
Background:
- Computer-generated volume holograms (CGVHs) are crucial optical elements.
- Two-photon polymerization (2PP) is a common fabrication method for CGVHs.
- Surface irregularities in 2PP-fabricated CGVHs cause optical path differences (OPDs) and degrade performance.
Purpose of the Study:
- To develop a method to mitigate OPDs caused by surface variations in 2PP-fabricated CGVHs.
- To improve the optical performance and stability of CGVHs.
- To enable the fabrication of complex CGVHs with isolated optical functionality.
Main Methods:
- Fabrication of CGVHs using 2PP lithography.
- Application of a uniform cover layer to the fabricated CGVHs.
- Characterization of surface topography using confocal microscopy and focused ion beam-scanning electron microscopy (FIB-SEM).
- Evaluation of optical performance using computational shear interferometry (CoSI).
Main Results:
- A cover layer effectively concealed surface height variations (≲400nm) at the grating-cover interface.
- Undesired OPDs were minimized to a negligible level.
- Dynamic refractive index modulation of 2×10-3 was achieved in volume gratings.
- The optical functionality of the CGVHs was successfully isolated from the environment.
Conclusions:
- The developed cover layer technique significantly improves the optical performance of 2PP-fabricated CGVHs.
- This approach provides a simple and effective way to fabricate complex CGVHs.
- The method enhances the stability and reliability of CGVH devices.

