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Nano-ridge plasmonic structural colors fabricated by roll-to-roll hot-embossing
Optics Express
|August 13, 2025
Summary
We developed a cost-effective plasmonic structural color using nano-imprinted aluminum nano-ridges. This technology enables durable, vibrant colors for anti-counterfeiting and wearable applications through a scalable roll-to-roll process.
Area of Science:
- Optics and Photonics
- Materials Science
- Nanotechnology
Background:
- Structural colors offer durability and a wide color gamut for applications like anti-counterfeiting and wearables.
- Current limitations in structural color deployment stem from complex device fabrication and high costs.
Purpose of the Study:
- To introduce a novel plasmonic structural color system based on periodical nano-ridges.
- To demonstrate a cost-effective and scalable fabrication method for structural colors.
Main Methods:
- Fabrication of aluminum nano-ridges on a polymer film via nano-imprinting.
- Excitation of metal and dielectric hybrid waveguide modes for surface plasmonic resonance.
- Characterization of optical properties, including angle- and polarization-dependent reflections.
Main Results:
- The proposed aluminum nano-ridges excite hybrid waveguide modes, creating broad dips in the reflection spectrum.
- Fabricated structures exhibit angle-dependent and polarization-dependent chromatic reflections.
- The design allows for efficient excitation of surface plasmonic resonance for transverse magnetic (TM) polarized light.
Conclusions:
- The developed plasmonic structural color offers a viable solution for low-cost anti-counterfeiting.
- The roll-to-roll nano-imprinting process enables mass production of these structural colors.
- This technology advances the practical application of structural colors in various fields.

