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Scalable Production of Highly-Reliable Graphene-Based Microchips
Wenwen Zheng1, Sebastian Pazos1, Yue Yuan1
1Physical Science and Engineering Division, King Abdullah University of Science and Technology (KAUST), Thuwal, 23955-6900, Saudi Arabia.
Advanced Materials (Deerfield Beach, Fla.)
|August 14, 2025
Summary
Highly reliable graphene microchips were fabricated on 200mm wafers using hexagonal boron nitride (hBN) as a gate dielectric. These graphene transistors demonstrate exceptional stability and a scalable process for mass production.
Area of Science:
- Materials Science
- Solid State Physics
- Nanotechnology
Background:
- Graphene's unique electronic properties offer potential for advanced telecommunication and sensing devices.
- Graphene integrated circuits face reliability challenges at the wafer scale due to material defects, particularly at interfaces.
Purpose of the Study:
- To fabricate highly reliable graphene-based microchips on 200mm wafers.
- To demonstrate the effectiveness of hexagonal boron nitride (hBN) as a gate dielectric for improving graphene transistor stability.
Main Methods:
- Fabrication of graphene transistors and frequency doublers on 200mm wafers using a multi-project wafer tape-out.
- Utilizing multilayer hexagonal boron nitride (hBN) as the gate dielectric for graphene transistors.
- Characterization of transistor reliability through cycling tests and analysis of hysteresis and parameter shifts.
Main Results:
- Graphene transistors with hBN gate dielectrics exhibited record-breaking reliability.
- Ultra-low hysteresis (<20 mV) and negligible shifts in on-state current and charge neutrality point were observed even after 2100 cycles.
- The hBN/graphene transistors showed significantly superior stability compared to devices with metal-oxide dielectrics (HfO2, Al2O3).
Conclusions:
- Multilayer hBN is a highly effective gate dielectric for enhancing the reliability of graphene transistors.
- The developed fabrication process is scalable for mass production of stable graphene-based microchips.
- These findings pave the way for reliable graphene electronics in telecommunication and sensing applications.

