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Cobalt-Based Catalyst Integration Into a Hierarchically Ordered Macro-Meso-microporous Carbon Cathode for
Liangzhen Liu1, Mian Zahid Hussain1, Da Lei1
1Chair of Inorganic and Metal-Organic Chemistry, Catalysis Research Center, Department of Chemistry, School of Natural Sciences, Technical University of Munich, 85748, Garching, Germany.
Advanced Science (Weinheim, Baden-Wurttemberg, Germany)
|August 22, 2025
Summary
This study presents a novel porous carbon cathode with a Co3ZnC/Co catalyst for aqueous Zn-S batteries. The material enhances sulfur utilization and cycling stability, achieving high discharge capacity and minimal decay.
Area of Science:
- Materials Science
- Electrochemistry
- Nanotechnology
Background:
- Developing high-performance cathode materials is crucial for advancing aqueous zinc-sulfur (Zn-S) batteries.
- The shuttle effect of polysulfides and sluggish reaction kinetics hinder the practical application of Zn-S batteries.
Purpose of the Study:
- To synthesize an ordered macro-meso-micro porous carbon cathode material (OM-PC) integrated with a Co3ZnC/Co catalyst for aqueous Zn-S batteries.
- To investigate the synergistic effects of the hierarchical porous structure and the catalyst on battery performance.
Main Methods:
- Pyrolytic synthesis of OM-PC using a templated in situ growth method within a polystyrene monolith.
- Incorporation of a Co3ZnC/Co catalyst derived from a Co-doped ZIF-8 framework.
- Fabrication and electrochemical testing of aqueous Zn-S batteries utilizing the S@Co3ZnC/Co/OM-PC cathode.
Main Results:
- The hierarchical 3D architecture of OM-PC facilitates Zn2+ diffusion and enhances reaction kinetics.
- The Co3ZnC/Co catalyst effectively traps polysulfides and accelerates their redox conversion, mitigating the shuttle effect.
- The S@Co3ZnC/Co/OM-PC cathode delivered a high discharge capacity of ~1685 mA h g-1 (including ~115 mA h g-1 from I3-/I- redox couple) with low polarization.
- The battery exhibited minimal capacity decay (~0.027% per cycle) over 400 cycles and maintained good rate performance (~1035 mA h g-1 at 3 A g-1).
Conclusions:
- The developed cathode material demonstrates excellent electrochemical performance for aqueous Zn-S batteries.
- The combination of hierarchical porosity and the Co3ZnC/Co catalyst provides a promising strategy for high-sulfur-utilization and long-cycling-stability batteries.
- The study reveals a multistep polysulfide conversion pathway that avoids sluggish solid-solid conversion, enhancing overall battery efficiency.

