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Emerging Additive Manufacturing Methods for Wearable Sensors: Opportunities to Expand Access to Personalized Health
Ziyu Yin1, Kaylee M Clark1, Tyler R Ray1,2
1Department of Mechanical Engineering, University of Hawai'i at Mānoa, Honolulu, HI 96822 USA.
Advanced Sensor Research
|August 25, 2025
Summary
Additive manufacturing (AM) innovations in wearable sensors can improve healthcare access for underserved populations. 3D printed sensors offer a pathway to advanced, equitable diagnostic technologies, addressing critical health disparities.
Area of Science:
- Biomedical Engineering
- Materials Science
- Health Equity
Background:
- Significant healthcare access disparities persist, disproportionately impacting underserved and vulnerable groups.
- Current innovation pathways for advanced diagnostic technologies are often hindered by resource limitations.
- Wearable sensors offer potential for remote and accessible health monitoring.
Purpose of the Study:
- To review recent advancements in the additive manufacturing of wearable sensor platforms for physiological health monitoring.
- To highlight the potential of 3D printed wearable sensors in addressing healthcare disparities.
- To discuss the utility of additive manufacturing in expanding access to vital healthcare technologies.
Main Methods:
- Review of recent literature on additive manufacturing techniques for wearable sensors.
- Analysis of representative examples of 3D printed wearable sensors for physiological monitoring.
- Discussion of the implications of AM for resource-limited healthcare settings.
Main Results:
- Additive manufacturing enables rapid prototyping of bespoke, multifunctional wearable sensors.
- 3D printed sensors demonstrate potential for measuring clinically relevant biophysical and biochemical signals.
- AM circumvents barriers related to specialized facilities, expertise, and capital investment.
Conclusions:
- Additive manufacturing holds significant promise for developing accessible and advanced wearable health monitoring technologies.
- 3D printed wearable sensors can play a crucial role in reducing healthcare disparities.
- AM facilitates innovation in healthcare technology, particularly for resource-limited environments.

