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A Novel 3D-Printed Bilateral Sagittal Split Osteotomy Simulation Tool for Resident Education.
Katherine J Zhu1, Yurui Zhang1, Seray Er1
1Department of Plastic and Reconstructive Surgery, Johns Hopkins University School of Medicine.
The Journal of Craniofacial Surgery
|August 25, 2025
Summary
A new 3D-printed mandible model with a soft tissue component significantly enhances surgical trainees' confidence and technical skills for bilateral sagittal split osteotomy (BSSO) procedures. This cost-effective simulation tool offers realistic anatomical representation and is preferred over existing models.
Area of Science:
- Oral and Maxillofacial Surgery
- Surgical Simulation
- Medical Education
Background:
- Bilateral sagittal split osteotomy (BSSO) is associated with a high risk of neurosensory injury.
- Surgical simulation can potentially improve surgeon confidence, technical skills, and intraoperative performance.
- Assessing the validity of novel simulation models is crucial for effective surgical training.
Purpose of the Study:
- To evaluate the face and content validity of a novel three-dimensional (3D) printed mandible model with a soft tissue component for BSSO simulation.
- To compare trainee confidence and performance using the novel model versus a commercially available model.
- To determine the cost-effectiveness of the new simulation model.
Main Methods:
- A novel 3D printed mandible model with a soft tissue component was developed.
- Surgical trainees performed simulated BSSO procedures on the novel model and a commercial model.
- Pre- and post-simulation surveys assessed trainee confidence and model validity.
- Statistical analysis compared confidence changes and model preferences.
Main Results:
- The novel simulation model, including a reusable soft tissue component, cost $43 to produce.
- Twelve residents participated, reporting a significant increase in confidence across all domains (P<0.01).
- The model, its soft tissue component, and the visualized inferior alveolar nerve were rated as realistic by most participants, who preferred it over the commercial model.
Conclusions:
- The novel 3D printed mandible model with soft tissue and inferior alveolar nerve visualization is a cost-effective, high-fidelity simulation platform.
- The model demonstrates strong face and content validity for BSSO surgical simulation.
- This tool has the potential to enhance surgical training and improve patient outcomes by increasing surgeon proficiency.
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