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Related Concept Videos

Gene Therapy00:59

Gene Therapy

25.8K
Gene therapy is a technique where a gene is inserted into a person’s cells to prevent or treat a serious disease. The added gene may be a healthy version of the gene that is mutated in the patient, or it could be a different gene that inactivates or compensates for the patient’s disease-causing gene. For example, in patients with severe combined immunodeficiency (SCID) due to a mutation in the gene for the enzyme adenosine deaminase, a functioning version of the gene can be...
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Related Experiment Video

Updated: Sep 10, 2025

Author Spotlight: Advancements in CAR-T Cell Manufacturing and Gene Therapy Production
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Author Spotlight: Advancements in CAR-T Cell Manufacturing and Gene Therapy Production

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Digital Model-Driven Cell & Gene Therapy Process Development.

Evan Claes1,2, Tommy Heck1, Roger Dalmau-Diaz3

  • 1Antleron NV, Leuven, Belgium.

Biotechnology and Bioengineering
|August 27, 2025
PubMed
Summary
This summary is machine-generated.

Digital models optimize cell and gene therapy manufacturing, reducing costs and development time. This AI-driven approach enhances productivity and sustainability for large-scale patient treatment.

Keywords:
bioreactorscell & gene therapydigital modelmulti‐objectiveprocess developmentprocess optimization

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Area of Science:

  • Biotechnology
  • Process Engineering
  • Regenerative Medicine

Background:

  • Cell and gene therapy manufacturing requires process intensification for industrial translation and cost-effective patient access.
  • Current optimization methods are time-consuming and resource-intensive, hindering scalability.
  • Regulatory bodies like the FDA encourage advanced manufacturing approaches.

Purpose of the Study:

  • To develop and apply a digital model-driven framework for multi-objective optimization of cell and gene therapy manufacturing processes.
  • To optimize the expansion of human mesenchymal stem cells in a fixed-bed bioreactor.
  • To balance productivity, cost-efficiency, and throughput in process development.

Main Methods:

  • Integrated a hybrid cell growth model with a cost-of-goods model.
  • Conducted 20,000 in silico experiments to optimize culture time and feeding strategies.
  • Validated optimized processes experimentally.

Main Results:

  • Achieved up to 38% improvement in cost efficiency, yield, and throughput compared to a benchmark.
  • Reduced process development costs by 57% and time by 81%.
  • Demonstrated the feasibility of digital models for sustainable, multi-objective process development.

Conclusions:

  • Digital model-driven optimization is a valuable tool for cell and gene therapy process development.
  • This approach addresses critical manufacturing needs and aligns with regulatory trends favoring AI.
  • The framework enables efficient, cost-effective, and scalable production of cell and gene therapies.