Microneedle-Tissue Interaction Across Varying Biological and Mechanical Conditions.
Elham Lori Zoudani1, Prabuddha De Saram1, Kyle Engel2
1Queensland Quantum and Advanced Technologies Research Institute, Griffith University, 170 Kessels Road, Nathan, QLD 4111, Australia.
Biosensors
|August 27, 2025
Summary
Understanding microneedle (MN) interactions with tissues is key for drug delivery and biosensing. This study found that higher tissue temperatures increase compliance, while novel suction-cup MN designs significantly improve adhesion for better biomedical applications.
Area of Science:
- Biomedical Engineering
- Materials Science
- Tissue Engineering
Background:
- Microneedle (MN)-tissue interactions are crucial for transdermal drug delivery and biosensing.
- Limited mechanistic understanding hinders MN optimization.
- Investigating biological and mechanical factors is essential for improving MN performance.
Purpose of the Study:
- To systematically investigate the impact of biological (tissue type, temperature) and mechanical (MN design, material, insertion velocity) parameters on MN insertion and extraction.
- To evaluate the effect of tissue temperature variations (hypo- and hyperthermia) on MN performance.
- To develop and assess a novel MN design with enhanced tissue adhesion.
Main Methods:
- Experiments conducted on porcine skin, chicken breast, and agarose gel to model diverse tissue properties.
- Analysis of mechanical responses via force-displacement measurements, including insertion force, extraction force, and relaxation time.
- Development and testing of a novel conical MN with integrated surface suction-cup structures.
Main Results:
- Elevated tissue temperature decreased insertion and extraction forces and shortened relaxation times, indicating increased tissue compliance.
- Suction-cup MNs demonstrated significantly enhanced needle-tissue adhesion.
- Chicken breast tissue showed the most substantial increase (over four-fold) in extraction force with suction-cup MNs compared to conventional designs.
Conclusions:
- Tissue temperature and type significantly influence microneedle insertion and extraction dynamics.
- Novel suction-cup microneedle designs offer improved adhesion, crucial for effective transdermal applications.
- Findings provide critical insights for optimizing microneedle design for advanced biomedical applications like drug delivery and biosensing.


