Correlation Analysis of Suture Anchor Pull-Out Strength with Cortical Bone Thickness and Cancellous Bone Density on a...

This study aimed to assess, using finite element analysis (FEA), the mechanical effects of cortical bone thickness and cancellous bone density on the pull-out strength of suture anchors. A PEEK anchor was modeled and embedded in synthetic bone blocks with cortical thicknesses ranging from 1 to 5 mm and cancellous densities of 10 PCF, 20 PCF, and 30 PCF. Axial tensile loading simulations were conducted for all combinations, and selected cases were validated through experimental pull-out tests using commercial synthetic bone, demonstrating agreement within ±6%. Both cortical thickness and cancellous density were found to enhance pull-out resistance, though the magnitude and pattern varied with density. At 10 PCF, pull-out strength increased linearly with cortical thickness. At 20 PCF, substantial gains were observed between 2 and 4 mm, followed by a plateau. At 30 PCF, most of the increase was confined between 2 and 3 mm, with minimal improvement thereafter. These findings suggest that fixation strategies should be adapted on the basis of bone quality and provide biomechanical insights to inform patient-specific implant design and surgical planning.