A Quantifiable Comprehensive Evaluation Method Combining Optical Motion Capture and Simulation-Assessing the Layout...

Ergonomic assessments for specialized vehicle cockpits are often costly, subjective, or fragmented. To address these issues, this study proposes and validates a quantifiable comprehensive evaluation method combining optical motion capture with simulation. The methodology uses motion capture to acquire accurate, dynamic operator posture data, which drives a digital human model in a virtual environment. A novel assessment framework then integrates the results from six ergonomic tools into a single, comprehensive score using a multi-criteria weighting model, overcoming the 'information silo' problem of traditional software. In a case study optimizing a flatbed transporter cockpit, the method guided a redesign that significantly improved the overall ergonomic score from 0.422 to 0.277. The effectiveness of the optimization was validated by a 40% increase in key control accessibility and a significant reduction in electromyography (EMG) signals in the neck, shoulder, and lumbar regions. This study provides an innovative, data-driven methodology for the objective design and evaluation of customized human-machine systems, demonstrating its utility in reducing physical strain and enhancing operator comfort, with broad applicability to other complex industrial environments.