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Open-Source Real-Time Closed-Loop Electrical Threshold Tracking for Translational Pain Research
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A Wearable EMG-Driven Closed-Loop TENS Platform for Real-Time, Personalized Pain Modulation
Jiahao Du1, Shengli Luo1, Ping Shi1
1Institute of Rehabilitation Engineering and Technology, University of Shanghai for Science and Technology, Shanghai 200093, China.
Sensors (Basel, Switzerland)
|August 28, 2025
Summary
A new wearable device uses real-time muscle signals to control electrical nerve stimulation for pain relief. This closed-loop system offers a non-invasive approach for ambulatory pain modulation.
Area of Science:
- Biomedical Engineering
- Neuroscience
- Wearable Technology
Background:
- Conventional neuromodulation systems often have limitations, being either invasive or open-loop.
- Existing systems like CLoSES and EMG-FES have specific applications, limiting broader use.
- There is a need for non-invasive, ambulatory solutions for pain management.
Purpose of the Study:
- To develop a wearable, closed-loop transcutaneous electrical nerve stimulation (TENS) platform.
- To integrate low-latency surface electromyography (sEMG)-driven control with multi-channel stimulation.
- To create a non-invasive device for ambulatory pain modulation.
Main Methods:
- Developed a compact, battery-powered wearable platform integrating real-time sEMG acquisition and adaptive signal processing.
- Incorporated a programmable six-channel current stimulation engine with a high-voltage, boost-regulated power supply.
- Designed a human-subject protocol using the Cold Pressor Test (CPT), heart rate variability (HRV), and galvanic skin response (GSR) for efficacy evaluation.
Main Results:
- Bench-top evaluations confirmed rapid response to EMG events.
- Demonstrated stable biphasic output (±22 mA) across all six channels with high electrical isolation.
- The system architecture is compact and fully wearable.
Conclusions:
- The developed platform establishes a foundation for personalized, mobile neuromodulation therapies.
- The closed-loop, non-invasive design addresses limitations of current neuromodulation systems.
- Further human-subject studies are planned to evaluate analgesic efficacy.

