3D printing of dexamethasone-loaded polycaprolactone-enhanced alginate hydrogels for individualized implants in inner...

The anatomical and structural complexity and variability of the hearing organ pose significant challenges for efficient drug delivery to treat inner ear disorders. To address this issue, we developed a local drug delivery implant (LDDI) fabricated with 3D printing technology. The implant is personalized based on the individual patient's anatomy of the round window niche from where drugs can diffuse into the inner ear. A key challenge is to find materials that are not only printable and flexible but also both biocompatible and biodegradable. While alginate hydrogels are known for biocompatibility and biodegradability, low viscosity and suboptimal mechanical properties limit their suitability for 3D printing applications. In this study, alginate hydrogels were refined by incorporating polycaprolactone microparticles (PCL-MPs), developing a micro-composite hydrogel with enhanced printability and mechanical strength. Rheological assessments and compression tests demonstrated the hydrogels' suitability for extrusion-based 3D printing. Swelling, degradation, and shape stability studies confirmed the durability under physiological conditions. Atomic force microscopy and scanning electron microscopy revealed a uniform microstructure, supporting in vitro drug release profiles quantified via high-performance liquid chromatography. Cytotoxicity studies showed biocompatibility, the reinforced hydrogel containing dexamethasone induced anti-inflammatory effects, and the composite material was used to 3D-print a round window niche implant. This work highlights the potential of PCL-MP-reinforced alginate hydrogels in fabricating drug-loaded, personalized, and biodegradable LDDIs, offering a promising strategy for targeted inner ear therapy. The findings expand the applications of 3D bioprinting in precision medicine and demonstrate the feasibility of this approach for clinical translation.