Effect of Laser Scanning Speed on Microstructure and Properties of Laser Cladding NiAlNbTiV High-Entropy Coatings

High-entropy alloys (HEAs) exhibit superior properties for extreme environments, yet the effects of laser scanning speed on the microstructure and performance of laser-clad NiAlNbTiV HEA coatings remain unclear. This study systematically investigates NiAlNbTiV coatings on 316 stainless steel fabricated at scanning speeds of 800-1100 mm/min via laser cladding. Characterizations via XRD, SEM/EDS, microhardness testing, high-temperature wear testing, and electrochemical measurements reveal that increasing scanning speed enhances the cooling rate, promoting γ-(Ni, Fe) solid solution formation, intensifying TiV peaks, and reducing Fe-Nb intermetallics. Higher speeds refine grains and needle-like crystal distributions but introduce point defects and cracks at 1100 mm/min. Microhardness decreases from 606.2 HV (800 mm/min) to 522.4 HV (1100 mm/min). The 800 mm/min coating shows optimal wear resistance (wear volume: 0.0117 mm³) due to dense eutectic hard phases, while higher speeds degrade wear performance via increased defects. Corrosion resistance follows a non-linear trend, with the 900 mm/min coating achieving the lowest corrosion current density (1.656 μA·cm^-2) due to fine grains and minimal defects. This work provides parametric optimization guidance for laser-clad HEA coatings in extreme-condition engineering applications.