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Primary and Revision Reverse Shoulder Arthroplasty Using Custom-Made 3D-Printed Baseplates for Severe Multiplanar
Giovanni Merolla1,2, Francesco De Filippo1, Fabiana Magrini Pasquinelli3
1Shoulder and Elbow Unit, Cervesi Hospital, AUSL Romagna, 47841 Cattolica, Italy.
Journal of Clinical Medicine
|September 13, 2025
Summary
Custom 3D-printed glenoid implants effectively address severe bone loss in reverse shoulder arthroplasty (RSA), improving function and stability in both primary and revision cases. These patient-specific implants offer reliable fixation and good clinical outcomes.
Area of Science:
- Orthopedic Surgery
- Biomedical Engineering
- Implant Design
Background:
- Severe glenoid bone loss complicates primary and revision reverse shoulder arthroplasty (RSA).
- Standard implants struggle with fixation in cases of significant bone deficiency.
- Custom 3D-printed glenoid components offer a tailored solution for anatomical fit and secure fixation.
Purpose of the Study:
- To evaluate the clinical and radiographic outcomes of custom-made glenoid implants for severe glenoid bone loss.
- To compare outcomes between primary and revision RSA using custom implants.
- To assess the reliability and stability of patient-specific glenoid components.
Main Methods:
- Retrospective, multicenter study of 23 shoulders (11 primary, 12 revision RSA) using custom 3D-printed glenoid components (Enovis ProMade System).
- Minimum 24-month follow-up with CT-based 3D modeling for patient-specific implant design and instrumentation.
- Assessment of clinical outcomes (ROM, pain, Constant-Murley score) and radiographic results, with statistical comparison between primary and revision groups.
Main Results:
- Significant improvements in shoulder mobility, pain reduction, and Constant-Murley scores observed in both primary and revision RSA groups (p < 0.001).
- No significant differences in functional improvement (delta scores) between primary and revision groups.
- Excellent radiographic outcomes with no implant loosening, minimal radiolucent lines, and low complication rates; four cases of instability occurred in the revision group.
Conclusions:
- Custom-made glenoid implants are a reliable solution for severe glenoid bone loss in both primary and revision RSA.
- These patient-specific implants achieve consistent functional improvements and high implant stability.
- Further prospective studies are recommended to validate long-term efficacy and cost-effectiveness.

