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Fault Detection, Isolation and Reconfiguration of Four-Bar Mechanism-Based Knee Exoskeleton.
Prakhar Jain1, Tarun Kumar Bera1, Ashish Singla1
1Mechanical Engineering Department, Thapar Institute of Engineering and Technology, Patiala 147004, India.
Sensors (Basel, Switzerland)
|September 19, 2025
Summary
This study introduces a fault-tolerant control system for knee exoskeletons, enhancing reliability. The system ensures continuous operation and user safety by detecting, isolating, and reconfiguring faulty actuators during movement.
Area of Science:
- Robotics
- Biomechanics
- Control Systems Engineering
Background:
- Knee exoskeletons enhance mobility but face reliability challenges.
- Actuator faults can compromise exoskeleton safety and continuous operation.
- Existing systems may lack robust fault management for critical components.
Purpose of the Study:
- To develop and validate a fault-tolerant control system for knee exoskeletons.
- To enhance the reliability and safety of knee exoskeleton devices.
- To ensure uninterrupted exoskeleton functionality despite actuator failures.
Main Methods:
- Implemented a fault detection, isolation, and reconfiguration (FDI) technique.
- Derived analytical redundancy relations (ARRs) from a bond graph model for fault detection.
- Simulated actuator fault scenarios and reconfiguration during sit-to-stand motion.
Main Results:
- The proposed FDI system effectively detected and isolated actuator faults.
- The system successfully reconfigured the faulty actuator, maintaining exoskeleton function.
- Simulations demonstrated improved robustness of the knee exoskeleton during sit-to-stand tasks.
Conclusions:
- The developed fault-tolerant control system significantly enhances knee exoskeleton reliability.
- The FDI technique ensures continuous operation and user safety in the presence of actuator faults.
- This approach offers a robust solution for dependable exoskeleton performance in rehabilitation and assistance.

