High-throughput processing of microplastics based on Z-type radial flow separator: Fluid flow characteristics.
Qi Wei1, Hongpeng Ma2, Wanting Feng1
1National Engineering Research Center of Industrial Wastewater Detoxication and Resource Recovery, East China University of Science and Technology, Shanghai 200237, PR China.
Journal of Hazardous Materials
|September 19, 2025
Summary
A novel Z-type radial flow separator (ZRS) effectively removes microplastics (MPs) from water. This innovative device improves flow dynamics and adsorption, offering superior separation efficiency for diverse MP sizes in wastewater treatment.
Area of Science:
- Environmental Engineering
- Water Treatment Technologies
- Separation Science
Background:
- Traditional axial flow rapid sand filters face limitations like small filtration area and high pressure drop.
- Instability in high-throughput flow hinders the efficiency of conventional filtration methods for microplastic removal.
Purpose of the Study:
- To develop and evaluate an innovative Z-type radial flow separator (ZRS) for enhanced microplastic separation.
- To address the limitations of traditional filters by improving flow dynamics and separation performance.
Main Methods:
- Developed a Z-type radial flow separator (ZRS) with a guide cone structure to modify flow fields.
- Utilized activated alumina for adsorption and synergized it with a radial-spiral composite flow state.
- Conducted pilot experiments at a flow rate of 5 m³/h to assess performance.
Main Results:
- The Type-D ZRS configuration showed a 62.4% lower maximum pressure drop amplitude and reduced MPs distribution inhomogeneity by 63.1% compared to Type-A.
- Separation efficiencies for microplastics (MPs) below and above 10 μm were 87.65% and 86.4%, respectively, outperforming the axial flow mode.
- Stable rejection of 1-20 μm MPs was achieved across a wide concentration range (10-200 mg/L), with 92-96% removal efficiency at low concentrations (10-20 mg/L).
Conclusions:
- The ZRS demonstrates significant potential for high-throughput and deep separation of microplastics.
- The device offers improved pressure drop characteristics and more uniform MPs distribution.
- ZRS shows substantial promise for application in the tertiary treatment stage of wastewater treatment plants.
Keywords:
Distribution inhomogeneityFlow field reconstructionMicroplasticsRadial flow separatorSeparation efficiency

