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Laser-Programmed Spatial Relay Catalysis on Co─Ag Dual Heterojunctions for Efficient Nitrate-to-Ammonia Conversion
Jing Geng1,2, Yaocai Wu1, Sihan Ji3
1School of Materials and Chemical Engineering, Anhui Province International Research Center on Advanced Building Materials, Anhui Jianzhu University, No. 292, Ziyun Road, Hefei, 230601, China.
Abstract:
Electrocatalytic nitrate (NO3 -) reduction to ammonia (NH3) represents a sustainable strategy for wastewater treatment and green NH3 production; however, its efficiency is limited by sluggish reaction kinetics and the competing hydrogen evolution reaction (HER). Herein, we propose a laser-programmed spatial relay catalysis strategy mediated by migratory *NO2 intermediate on Co─Ag dual heterojunctions. Site-selective laser irradiation of Ag-predeposited Co foil generates spatially segregated interfaces, where hexagonal close-packed (hcp)-Co/face-centered cubic (fcc)-Co heterojunctions facilitate thermodynamically favorable NO3 - deoxygenation, and Ag/hcp-Co interfaces promote kinetically enhanced NO2 - protonation. Operando spectroscopic analysis, combined with electrochemical differential mass spectrometry (DEMS), confirms the migratory relay mechanism involving *NO2 transport between catalytic sites. Density functional theory (DFT) calculations show that interfacial charge redistribution enables distinct catalytic functions at interface sites. The phase-transformation-formed hcp-Co/fcc-Co heterojunctions enhance NO3 - adsorption and reduce deoxygenation barriers, whereas Ag/hcp-Co interfaces suppress HER and promote *NO hydrogenation by lowering the rate-determining *NO→*NOH barrier to 0.25 eV via Fermi-level d-band engineering. This collaborative spatial design reaches 94.8% ± 3.4% Faradaic efficiency (FE) for NH3 in nitrate-to-ammonia electroreduction at -0.4 V (versus RHE), with 92.5% activity retention over 50 cycles. It highlights the promise of interface-driven relay catalysis in complex electrochemical systems and enables scalable electrode fabrication.
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