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Synchronized droplet nozzle for in-vacuum X-ray scattering experiments
Adil Ansari1,2,3, Roberto C Alvarez2, Konstantinos Karpos2
1School for Engineering of Matter, Transport and Energy (SEMTE), Arizona State University, Tempe, AZ 85287, USA. adil.ansari@asu.edu.
Lab on a Chip
|October 10, 2025
Summary
Researchers developed 3D-printed gas dynamic virtual nozzles (GDVN) for precise liquid microdroplet generation. This technology enhances sample delivery efficiency at X-ray Free Electron Laser (XFEL) facilities by synchronizing droplets with X-ray pulses.
Area of Science:
- Physics
- Materials Science
- Chemical Physics
Background:
- Liquid microjets are crucial for sample delivery in X-ray Free Electron Laser (XFEL) experiments.
- Continuous jets lead to significant sample waste, especially for precious or difficult-to-produce samples.
- Improved sample delivery efficiency is needed to optimize XFEL experimental throughput.
Purpose of the Study:
- To develop a novel droplet generation system for efficient sample delivery at XFELs.
- To achieve precise synchronization of liquid microdroplets with external triggers.
- To minimize sample waste and enhance experimental efficiency.
Main Methods:
- Development of 3D-printed gas dynamic virtual nozzles (GDVN).
- Demonstration of 1 kHz droplet ejection synchronized via piezoelectric transduction.
- Utilizing a co-flowing helium sheath gas for vacuum ejection or atmospheric operation.
- Implementation of a control system for enhanced synchronization accuracy.
Main Results:
- Successful generation of periodic liquid microdroplets synchronized with a 1 kHz trigger.
- Achieved synchronization where 60% of droplet positions were within 25% of the droplet diameter.
- Demonstrated operation in vacuum (minimizing X-ray scatter) and at atmospheric pressure.
- Numerical simulations validated experimental data, revealing meniscus recirculation and synchronization dynamics.
Conclusions:
- 3D-printed GDVN offers an efficient method for synchronized microdroplet generation.
- The system significantly improves sample delivery efficiency for XFEL applications.
- The technology is adaptable for minimal modification at existing XFEL and synchrotron end-stations.

