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Design of Experiments for Dynamic Test Runs in Solvent-Based CO2 Capture Pilot Plants.

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Dynamic experiments maximize pilot plant learning by collecting more data faster than steady-state runs. This study designed dynamic experiments using pseudorandom binary sequence and Schroeder-phase signals for efficient parameter estimation.

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Area of Science:

  • Chemical Engineering
  • Process Systems Engineering

Background:

  • Pilot plant test runs are resource-intensive and often rely on lengthy steady-state data collection.
  • Dynamic test runs offer a more efficient method for gathering substantial data within shorter timeframes.

Purpose of the Study:

  • To present a systematic design of dynamic experiments (DoDEs) for enhanced model parameter identifiability.
  • To compare the effectiveness of different dynamic input signals for parameter estimation.

Main Methods:

  • Designed dynamic experiments utilizing pseudorandom binary sequence (PRBS) and Schroeder-phase multisine input signals.
  • Conducted tests in the Pilot Solvent Test Unit (PSTU) to collect transient data.
  • Applied dynamic data reconciliation and parameter estimation techniques to the collected data.

Main Results:

  • Dynamic experiments yielded superior parameter estimates compared to hundreds of steady-state runs in a nonreactive system.
  • Accurate parameter estimation was achieved using only 24 hours of dynamic data for the MEA-H2O-CO2 system.

Conclusions:

  • Dynamic experiments are a highly efficient approach for pilot plant studies, significantly reducing data collection time.
  • The designed DoDEs enable robust parameter estimation, improving model accuracy and resource utilization in pilot plants.