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Controlling AGV While Docking Based on the Fuzzy Rule Inference System.

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This study presents a software-only solution to improve Autonomous Guided Vehicle (AGV) docking accuracy. A novel fuzzy logic controller enhances precision for Industry 4.0 automation without new hardware.

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Area of Science:

  • Robotics and Automation
  • Control Systems Engineering
  • Industrial Informatics

Background:

  • Accurate docking of Autonomous Guided Vehicles (AGVs) is crucial for Industry 4.0 automated production systems.
  • Collaborative tasks with robotic arms require high AGV positioning precision.
  • Traditional odometry systems suffer from cumulative errors, becoming unacceptable during final docking.

Purpose of the Study:

  • To introduce a cost-effective software-upgrade solution for enhancing AGV docking precision.
  • To improve the final docking phase accuracy without necessitating new hardware.
  • To address the limitations of global navigation and odometry in critical docking scenarios.

Main Methods:

  • A two-stage navigation strategy: switching from global dead reckoning to a local scheme near the docking station.
  • Implementation of a Takagi-Sugeno Fuzzy Logic Controller (FLC) for precise final positioning.
  • Utilizing a gain-scheduling lookup table (LUT) within the FLC to synthesize heading and distance errors from proximity sensor data.

Main Results:

  • The fuzzy logic controller successfully guided AGVs to their final positions with high accuracy.
  • The LUT-based FLC robustly handled positional uncertainty and environmental variations.
  • Experimental validation demonstrated significant improvements in repeatable docking accuracy within industrial tolerances.

Conclusions:

  • The proposed software-upgrade solution effectively enhances AGV docking precision.
  • The novel FLC approach offers a cost-effective method for improving automated production systems.
  • This method overcomes the limitations of traditional odometry for critical docking tasks.