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Additives and Fillers in Concrete01:29

Additives and Fillers in Concrete

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Additives and fillers are integral to enhancing the properties of concrete. Pozzolans and blast-furnace slag are additives or admixtures due to their reactions with calcium hydroxide released during cement hydration. Fillers, which are finely ground and similar in fineness to Portland cement, improve concrete attributes such as workability density, and reduce capillary bleeding or cracking. Some fillers possess hydraulic properties or participate in benign reactions within the cement paste.
The...
330
Fiber Reinforced Concrete01:22

Fiber Reinforced Concrete

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Fiber-reinforced concrete significantly enhances the structural and nonstructural properties of traditional concrete by incorporating fibers like steel, glass, and polymers. These fibers, varying from natural ones such as sisal and cellulose to manufactured ones like polypropylene and Kevlar, are mixed into hydraulic cement with aggregates. Steel fibers, often preferred for their robustness, contribute to improved ductility, toughness, and post-cracking performance. The concrete is classified...
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Design Example: Sustainability in Concrete Building01:26

Design Example: Sustainability in Concrete Building

386
As the construction industry moves towards more eco-friendly practices, concrete's adaptability and its ability to incorporate sustainable features make it a key material in the drive towards greener building solutions.
There are multiple approaches to achieve sustainability in a commercial concrete building. For instance, construct a concrete parking area under the building, utilizing pervious concrete paver blocks in open areas to facilitate rainwater collection through an underground...
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Concrete01:20

Concrete

730
Concrete is a vital construction material extensively used worldwide, primarily valued for its strength, durability, and versatility, which it provides for various structural designs. Concrete generally comprises ingredients like Portland cement, coarse gravel, fine sand, and water. Concrete can be mixed by simple hand methods or industrially at computer-controlled plants. The mixture consists of aggregates and a paste made from water and Portland cement. This paste coats the aggregates and,...
730
Superplasticizers01:30

Superplasticizers

302
Superplasticizers are advanced admixtures that enhance the workability of concrete by lowering the water content without compromising the strength of the material. These substances are highly effective water reducers, improving concrete flow, making it easier to work with, and enabling concrete to reach inaccessible areas or densely reinforced sections without mechanical vibration. The key components in superplasticizers are either sulfonated melamine or naphthalene formaldehyde condensates,...
302
Reinforcements in Concrete01:25

Reinforcements in Concrete

426
Reinforced concrete is a composite material used extensively in construction, combining the compressive strength of concrete with the tensile strength of steel. This synergy is essential as concrete, while excellent at resisting compression, is weak under tension. Steel bars, or rebars, are embedded in the concrete to handle these tensile forces. The choice of steel is strategic; it shares a similar coefficient of thermal expansion with concrete, which ensures uniformity in response to...
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Review of Material Processing Technology for 3D Concrete Printing.

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Related Experiment Video

Updated: Jan 15, 2026

Production and Analysis of Sporosarcina pasteurii Biocement Bricks Using Custom 3D-Printed Molds for Unconfined Compression Tests
05:38

Production and Analysis of Sporosarcina pasteurii Biocement Bricks Using Custom 3D-Printed Molds for Unconfined Compression Tests

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Recycled Components in 3D Concrete Printing Mixes: A Review.

Marcin Maroszek1, Magdalena Rudziewicz1, Marek Hebda1

  • 1Department of Materials Engineering, Faculty of Materials Engineering and Physics, Cracow University of Technology, Warszawska 24, 31-155 Kraków, Poland.

Materials (Basel, Switzerland)
|October 16, 2025
PubMed
Summary

Sustainable 3D concrete printing uses recycled materials and industrial by-products to reduce environmental impact. These eco-friendly mixes offer significant carbon footprint reductions, enhancing structural performance for greener construction.

Keywords:
3D concrete printing (3DCP)carbon footprintcircular economylife cycle assessment (LCA)recycled construction materialssupplementary cementitious materials (SCM)sustainable construction

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Area of Science:

  • Sustainable Construction Materials
  • Advanced Manufacturing Processes
  • Environmental Engineering

Background:

  • Growing demand for construction materials due to urbanization necessitates sustainable alternatives to Portland cement and natural aggregates.
  • Recycled aggregates and industrial by-products (fly ash, slags, glass) offer viable, eco-friendly substitutes in concrete.
  • Three-dimensional concrete printing (3DCP) enables optimized material usage and waste reduction but requires specialized mix designs.

Purpose of the Study:

  • To review the current knowledge on utilizing recycled construction waste, industrial by-products, and geopolymers in 3D printable concrete.
  • To analyze the properties of these recycled-based composites, including pozzolanic activity, particle size, mechanical strength, rheology, thermal conductivity, and fire resistance.
  • To assess the environmental benefits, particularly carbon footprint reduction, through life-cycle analysis (LCA).

Main Methods:

  • Literature review synthesizing research on recycled materials in 3DCP.
  • Analysis of material properties: pozzolanic activity, particle size, mechanical strength, rheology, thermal conductivity, and fire resistance.
  • Life-cycle assessment (LCA) to evaluate environmental impacts, focusing on CO2 reduction strategies.

Main Results:

  • Recycled-based 3D printable concretes can match or improve structural performance.
  • Life-cycle assessments show CO2 reductions of approximately 20-50% for printable mixes, with higher reductions possible using fine recycled aggregates or recycled concrete powder.
  • Printability is a key factor influencing the extent of CO2 reduction achievable with recycled constituents.

Conclusions:

  • Recycled materials and industrial by-products are promising for developing sustainable 3D printable concrete.
  • These materials offer significant potential for reducing the environmental footprint of construction.
  • Further research is needed to overcome challenges and advance durable, energy-efficient, and environmentally responsible 3D-printed construction materials.