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Published on: November 14, 2025
Enhanced condensation on multihole-decorated slippery surfaces.
Cong Liu1, Zheng Yan2, Zhenyu Zhou2
1School of Mechanical Engineering, Yanshan University, Qinhuangdao 066000, People's Republic of China; The Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022, People's Republic of China.
New multihole-decorated slippery surfaces enhance dropwise condensation efficiency by 1.6 times. This design promotes rapid droplet growth and shedding for improved water harvesting and heat transfer applications.
Area of Science:
- Surface science and materials engineering
- Thermodynamics and heat transfer
- Water resource management
Background:
- Efficient dropwise condensation is crucial for water harvesting and heat transfer.
- Conventional methods using micro/nanostructures face fabrication limitations.
- Nature-inspired designs, like leaf stomata and Nepenthes pitcher plants, offer potential solutions.
Purpose of the Study:
- To develop and evaluate multihole-decorated slippery surfaces for enhanced condensation.
- To investigate the condensation dynamics on these novel surfaces compared to flat slippery surfaces.
- To demonstrate the practical advantages of the new design in water collection and heat transfer.
Main Methods:
- Fabrication of multihole-decorated slippery surfaces on aluminum alloys using laser drilling, boiling water etching, low-surface-energy treatment, and oil immersion.
- Systematic comparison of condensation dynamics on flat and multihole-decorated slippery surfaces.
- Water collection experiments to assess performance enhancement.
Main Results:
- Microholes create an energy barrier, promoting droplet coalescence and guiding them towards neighbors.
- The slippery interface facilitates efficient droplet departure, increasing departure frequency by 1.6 times compared to flat surfaces.
- The multihole-decorated surface significantly improves water collection rates and heat transfer coefficients.
Conclusions:
- Multihole-decorated slippery surfaces offer a promising approach to enhance dropwise condensation.
- This design overcomes limitations of conventional methods, enabling large-scale applications.
- The findings are applicable to diverse water harvesting and phase-change heat transfer technologies.
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