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Biasing of Metal-Semiconductor Junctions01:27

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Biasing metal-semiconductor junctions involves applying a voltage across the junction. Specifically, the metal is connected to a voltage source, while the semiconductor is grounded. This technique is essential for controlling the direction and magnitude of current flow in electronic devices, including diodes, transistors, and photovoltaic cells.
In Schottky junctions, where the semiconductor is n-type, applying a positive voltage to the metal relative to the semiconductor reduces its Fermi...
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Enhancing shielded metal arc welding performance through process parameter optimization with low-frequency vibration

Rajeev Ranjan1, Manoj Kumar2, Sachin Rathore3

  • 1Department of Mechanical Engineering, Sarala Birla University, Ranchi, India.

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|November 14, 2025
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Summary
This summary is machine-generated.

Low-frequency vibration-assisted welding enhances mild steel properties. Optimized parameters significantly improved hardness, tensile, and impact strength through refined microstructure, demonstrating a promising technique for high-quality welds.

Keywords:
Low-frequency vibration-assisted welding processMechanical characteristicsMild steelResponse surface methodology

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Area of Science:

  • Materials Science
  • Mechanical Engineering
  • Manufacturing Processes

Background:

  • Vibration-assisted welding is a developing technique for superior weld quality.
  • Previous research concentrated on medium and high frequencies for mechanical enhancement.
  • Low-frequency applications remain less explored for optimizing weld properties.

Purpose of the Study:

  • To investigate and optimize process parameters for low-frequency vibration-assisted welding.
  • To enhance mechanical properties such as hardness, tensile strength, and impact strength in mild steel welds.
  • To identify the key factors influencing weld quality in this process.

Main Methods:

  • Utilized low-frequency (100 Hz) vibration-assisted Shielded Metal Arc Welding (SMAW).
  • Employed Taguchi methodology with an L27 orthogonal array for parameter optimization.
  • Optimized welding current, vibration time, and frequency using response surface technique.
  • Conducted Scanning Electron Microscopy (SEM) for microstructural analysis.

Main Results:

  • Vibration frequency was identified as the most critical factor for hardness, tensile, and impact strength.
  • Optimized parameters (120 A, 100 Hz, 60 s) yielded maximum hardness (97.16 RHN) and improved impact strength.
  • Optimal tensile strength was achieved with low heat input, 100 Hz frequency, and 100 s vibration time.
  • SEM analysis showed a refined microstructure in the weld zone due to weld pool excitation.

Conclusions:

  • Low-frequency vibration-assisted welding is effective in enhancing mild steel mechanical properties.
  • Optimized process parameters significantly improve weld hardness, tensile, and impact strength.
  • Microstructural refinement via weld pool excitation is key to improved performance.