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Updated: Jan 10, 2026

Three-Dimensional Particle Shape Analysis Using X-ray Computed Tomography: Experimental Procedure and Analysis Algorithms for Metal Powders
Published on: December 4, 2020
3D pore shape is predictable in randomly packed particle systems
Yasha Saxena1, Lindsay Riley1, Runxin Wu1
1Department of Biomedical Engineering, Duke University, Durham, NC, 27705, USA.
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Geometric classifications of 3D pores are useful for studying relationships between pore geometry and function in granular materials. Pores are typically characterized by size, but size alone cannot explain 3D phenomena like transport. Here, we implement a KNN-based pore classification approach emphasizing shape-related properties. We find pore types produced in randomly packed systems resemble those of ideal, hexagonally packed systems. In both random and perfect systems, pores tend to configure as octahedrons (O's) and icosahedrons (I's). We demonstrate the physical implications of this by running flow simulations through a granular system and observe differences in fluid dynamic behaviors between pore types. We finally show the O/I pore distribution can be tuned by modifying particle properties (shape, stiffness, size). Overall, this work enables analysis of granular system behaviors by 3D pore shape and informs system design for desired distributions of pore geometries.

