Large language models for prognostic analysis in mechanical fault diagnosis
Hao Zhang1, Wei Wang2, Longfei Zhang2
1The graduate school of Air Force Engineering University, Xi'an, China.
Plos One
|November 21, 2025
Summary
This study introduces a new framework for rotating machinery fault diagnosis using large language models. It fuses multimodal data for improved feature extraction and generates interpretable reports for enhanced health management.
Area of Science:
- Industrial Intelligence
- Mechanical Engineering
- Artificial Intelligence
Background:
- Rotating machinery is crucial for complex systems, necessitating robust fault diagnosis and health management.
- Traditional vibration signal analysis faces limitations in complex systems, struggling with comprehensive fault feature extraction and generalization.
Purpose of the Study:
- To propose an intelligent diagnosis framework leveraging large language models (LLMs) for rotating machinery.
- To overcome the limitations of traditional methods by enhancing feature extraction and cross-scenario generalization.
Main Methods:
- Developed an LLM-based framework integrating multimodal data: raw vibration signals, time-frequency spectrum features, and fault knowledge text.
- Employed feature fusion for cross-modal joint representation of mechanical fault features.
- Integrated principle knowledge bases for enhanced diagnostic capabilities.
Main Results:
- The framework demonstrated superior performance in fault diagnosis and health management compared to traditional methods.
- Achieved excellent performance and adaptability across different industrial scenarios on bearing datasets.
- The model successfully outputs fault location, cause analysis, and maintenance strategy suggestions.
Conclusions:
- The proposed LLM-based framework offers a significant advancement in rotating machinery fault diagnosis and health management.
- Multimodal data fusion and LLM integration effectively address the limitations of traditional signal analysis.
- The framework provides interpretable reports, enhancing practical applicability in industrial settings.
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