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The method of reflection-based marker detection and identification to ensure accurate AGV docking
Piotr Biernacki1, Adam Ziebinski2
1Institute of Theoretical and Applied Informatics, Polish Academy of Sciences, 44-100, Gliwice, Poland. pbiernacki@iitis.pl.
Scientific Reports
|November 21, 2025
Summary
This study presents a new method for Automated Guided Vehicles (AGVs) using 2D LiDAR to detect markers for precise docking. The system achieves centimeter-level accuracy, crucial for industrial automation.
Area of Science:
- Robotics
- Computer Vision
- Sensor Fusion
Background:
- Automated Guided Vehicles (AGVs) require precise localization for industrial tasks like docking.
- Robust environmental perception is a significant challenge in industrial AGV applications.
- Existing localization methods may have limitations in accuracy or reliance on complex infrastructure.
Purpose of the Study:
- To develop a novel, cost-effective localization and docking method for AGVs using only 2D LiDAR.
- To enable accurate marker detection, identification, and pose estimation for precise docking.
- To validate the proposed method's performance in a heavy industrial setting.
Main Methods:
- A reflection-based marker detection and identification technique utilizing 2D Light Detection and Ranging (2D LiDAR).
- A specialized 2D marker design facilitating distance and orientation estimation.
- Integration of the marker system with AGV motion planning for autonomous docking.
Main Results:
- The proposed method accurately estimates marker distance and orientation, enabling reliable identification and docking point determination.
- Experimental validation on a heavy industrial AGV showed positional accuracy up to 1 cm and YAW orientation accuracy below 0.05 degrees.
- The AGV achieved docking precision with standard deviations below 2 cm (X, Y axes) and 1.8 degrees (YAW) at an assembly station.
Conclusions:
- The developed 2D LiDAR-based marker system offers a robust and accurate solution for AGV localization and docking in industrial environments.
- The method provides high precision, meeting the stringent requirements for automated assembly and material handling.
- This approach demonstrates the potential of 2D LiDAR for advanced AGV navigation without external infrastructure.
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