A Stereolithography Appearance-Based Ultra-Wideband Wide-Beam Dielectric Resonator Antenna

This paper presents a comprehensive study on the design, fabrication, and characterization of ultra-wideband (UWB) wide-beam dielectric resonator antennas (DRAs) using stereolithography (SLA)-based 3D printing technology. High-purity alumina ceramics were successfully fabricated through an optimized SLA process involving 80 wt.% solid loading and sintering. The proposed DRA design incorporates a vertical ground plane to achieve a compact footprint of 0.598λ₀ × 0.491λ₀ × 0.069λ₀ (where λ₀ is the wavelength corresponding to the center operating frequency of 4.15 GHz) while demonstrating an exceptional 70.59% relative bandwidth (2.75-5.75 GHz). A novel slot-loading technique was developed to correct radiation pattern distortions caused by higher-order modes, validated through both simulation and measurement. The antenna exhibits stable unidirectional radiation patterns with a wide half-power beamwidth in both the E-plane and H-plane and a gain of 2.5-5.5 dB across the operating band. This work establishes SLA as a viable manufacturing approach for high-performance RF components.