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Numerical Simulation and Experimental Study of Deposition Behavior for Cold-Sprayed Nano-Structured HA/70wt.%Ti

Xiao Chen1, Chengdi Li1, Shuangxia Zhu1

  • 1Xinyu Key Laboratory of Materials Technology and Application for Intelligent Manufacturing, School of Mechanical and Electrical Engineering, XinYu University, Xinyu 338004, China.

Nanomaterials (Basel, Switzerland)
|December 10, 2025
PubMed
Summary
This summary is machine-generated.

Cold spray deposition of hydroxyapatite/titanium composite particles was studied. Optimal conditions at 500°C gas temperature yielded better particle bonding and coating density, crucial for enhanced interfacial strength.

Keywords:
HA/Ti coatingcold spraydeposition behaviornumerical simulation

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Area of Science:

  • Materials Science
  • Surface Engineering
  • Biomaterials

Background:

  • Nanostructured composites enhance interfacial adhesion and coating strength.
  • Hydroxyapatite (HA)/Titanium (Ti) composites offer potential for improved biomaterial coatings.

Purpose of the Study:

  • To investigate the cold spray deposition behavior of HA/Ti composite particles.
  • To analyze the influence of processing parameters on coating properties.
  • To correlate numerical simulations with experimental results.

Main Methods:

  • Numerical simulations using ABAQUS/CAE and LS-PrePost.
  • Cold spray experiments with varying particle velocities and gas temperatures.
  • Microstructural and phase composition analysis via SEM and XRD.

Main Results:

  • Simulations accurately predicted experimental deposition behavior.
  • Increased particle velocity and gas temperature led to greater deformation, cracking, and splashing.
  • A gas temperature of 500°C resulted in superior particle bonding and coating density compared to 700°C.

Conclusions:

  • Cold spray parameters significantly impact HA/Ti composite particle deposition.
  • Lower gas temperatures (500°C) are favorable for achieving dense, well-bonded coatings.
  • Optimized cold spray processes are key for developing advanced HA/Ti biomaterial coatings.