Draw Tower Optical Fibers with Functional Coatings and Their Possible Use in Distributed Sensor Technology

Functional coatings on optical fibers enable selective detection of environmental and chemical parameters, but their use is typically limited to point or quasi-distributed sensing due to localized deposition techniques. In this work, we demonstrate a possible transition towards full-length functional coatings on optical fibers using a draw tower process, enabling their potential use in distributed sensor technology. An optical fiber with Pt:WO₃ nanocomposite polymer functional coating is employed as a proof of concept. The results demonstrate the successful application of this functional coating along hundreds of meters of fibers using a draw tower. When integrated into a distributed sensing configuration, the Pt:WO₃ fiber exhibited a clear change in response with varying hydrogen concentrations from 1% to 4% H₂, with a temperature increase of 2.5 °C at 4 vol.% indicating a promising performance for distributed hydrogen leak detection. This approach opens new opportunities for applying other functional coatings over extended fiber lengths using draw towers, which could be exploited for novel distributed sensing applications.