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Vegetable-Oil-Loaded Microcapsules for Self-Healing Polyurethane Coatings
Efterpi Avdeliodi1, Sofia Derizioti1, Ioanna Papadopoulou1
1Department of Chemistry, University of Patras, 26504 Patras, Greece.
Polymers
|December 11, 2025
Summary
New self-healing polyurethane coatings use encapsulated vegetable oils to repair damage and prevent corrosion. Soybean and olive oils demonstrate excellent performance, offering a sustainable solution for enhanced material durability and product longevity.
Area of Science:
- Materials Science
- Polymer Chemistry
- Corrosion Science
Background:
- Smart polymer materials offer enhanced reliability and waste reduction.
- Self-healing and anti-corrosive properties are crucial for durable applications.
- Polyurethane coatings are widely used but can degrade over time.
Purpose of the Study:
- To develop novel temperature-activated self-healing polyurethane coatings.
- To investigate the dual functionality of corrosion protection and self-repair.
- To evaluate the efficacy of encapsulated vegetable oils in polyurethane matrices.
Main Methods:
- Encapsulation of vegetable oils (olive, soybean, castor) in polyurea microcapsules.
- Dispersion of microcapsules in water-based polyurethane matrices using a green method.
- Assessment of self-healing and anti-corrosive properties after mechanical damage.
Main Results:
- Encapsulated oils were released upon damage, with temperature reducing viscosity for accelerated healing.
- Soybean and olive oils exhibited significant self-healing and anti-corrosion capabilities.
- Castor oil showed good self-healing but limited anti-corrosion effects.
Conclusions:
- Encapsulated vegetable oils provide an effective dual-action system for polyurethane coatings.
- This approach offers an environmentally friendly solution for active coatings with self-repair and corrosion protection.
- The study demonstrates the potential of VOs in advanced, sustainable material applications.

