Surgical device malfunction in pediatric surgery: manufacturer and user facility device experience (MAUDE) database

Ayaka Tsutsumi1, Richard S Herman2, Shin Miyata2

  • 1Department of Pediatric Surgery, SSM Health Cardinal Glennon Children's Hospital, 1465 S Grand Blvd, St. Louis, MO, 63104, USA. ayaka.tsutsumi@health.slu.edu.

Surgical Endoscopy
|December 20, 2025
PubMed

Insights

Surgical device malfunctions in pediatric patients are rare but can cause injury. Most issues involved surgical staplers failing to form staple lines or energy devices failing to seal, highlighting the need for continued vigilance and research.

Area of Science:

  • Pediatric Surgery
  • Surgical Device Safety
  • Medical Device Malfunction

Background:

  • Laparoscopic surgery is increasingly used in pediatric cases, increasing the importance of surgical device safety.
  • Limited research exists on surgical device malfunctions specifically in pediatric procedures.
  • This study addresses the gap by characterizing device malfunctions in pediatric patients.

Purpose of the Study:

  • To identify and characterize malfunctions of surgical staplers and energy devices in pediatric patients.
  • To analyze the types and frequencies of reported device malfunctions in this population.
  • To assess the impact of these malfunctions on pediatric surgical outcomes.

Main Methods:

  • Retrospective analysis of the Manufacturer and User Facility Device Experience (MAUDE) database.
  • Inclusion of reports from 2017-2023 for patients aged 18 and under.
  • Exclusion of duplicate entries, animal studies, adult patients, and reports lacking age information.

Main Results:

  • 61 distinct cases of device malfunction were identified in pediatric patients (0.61% of total reports).
  • Surgical stapler malfunctions (n=31) primarily involved the JustRight 5mm Stapler failing to form a complete staple line (83.9%).
  • Energy device malfunctions included sealing failure (LigaSure, CoolSeal) and material fragmentation (Thunderbeat); 36.1% of incidents resulted in patient injury.

Conclusions:

  • Despite safety protocols, surgical device malfunctions occur in pediatric patients.
  • The voluntary reporting nature of the MAUDE database may lead to underestimation of malfunction incidence.
  • Further research is needed to fully understand the scope and patient impact of these device malfunctions.
Abstract

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