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Published on: February 3, 2023
An integrated material-sparing method for determining dilution potential of direct compression tablet fillers
Weeraya Tharanon1, Yiwang Guo2, Jomjai Peerapattana1
1Division of Pharmaceutical Technology, Faculty of Pharmaceutical Sciences, Khon Kaen University, Khon Kaen 40002, Thailand.
This study introduces a novel, material-sparing method to assess the "dilution potential" of co-processed glutinous rice starch (CP-GRS) as a direct compression filler. The method successfully determined optimal drug loading for acetaminophen and ibuprofen, ensuring tablet quality and manufacturability.
Area of Science:
- Pharmaceutical Sciences
- Materials Science
- Chemical Engineering
Background:
- Direct compression (DC) tablet formulation requires fillers with optimal flowability and compactibility.
- Understanding the
- dilution potential
- of fillers is crucial for consistent tablet quality and manufacturability across diverse APIs and loadings.
Purpose of the Study:
- To develop and validate an integrated, material-sparing laboratory-scale method for evaluating the dilution potential of co-processed glutinous rice starch (CP-GRS).
- To assess CP-GRS as a DC tablet filler using acetaminophen (APAP) and ibuprofen (IBN) as model drugs.
Main Methods:
- Developed an integrated laboratory-scale method to evaluate filler dilution potential.
- Assessed tablet performance based on friability (<1% weight loss), disintegration time (DT <15 min), and flowability relative to microcrystalline cellulose (Avicel® PH102).
- Determined maximum API loading at critical pressure (Pc) to define dilution potential.
Main Results:
- Granular APAP (gAPAP) loaded up to 34% in CP-GRS at ~240 MPa.
- Fine APAP loaded up to 20% within 143-288 MPa.
- Ibuprofen (IBN) achieved 40% loading between 115-150 MPa.
Conclusions:
- The integrated method efficiently evaluates CP-GRS dilution potential, confirming its suitability as a DC filler.
- This material-sparing approach facilitates early-stage drug development by enabling rapid DC formulation optimization.
- The method's success with APAP and IBN suggests broad applicability for various APIs.
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