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Research on Equivalent Scale Analysis for On-Orbit Assembly of Ultra-Large Space Structures.
Dayu Zhang1, Xiaofei Ma1, Yang Li1
1China Academy of Space Technology (Xi'an), Xi'an 710100, China.
Materials (Basel, Switzerland)
|December 31, 2025
Summary
A new scaling analysis method accurately predicts the on-orbit performance of ultra-large space structures. This approach simplifies evaluating vibration and deformation during assembly, crucial for mission success.
Area of Science:
- Aerospace Engineering
- Structural Mechanics
- Space Systems Engineering
Background:
- Ultra-large structures are essential for space missions like Earth observation and deep space exploration.
- On-orbit assembly of these megastructures requires advanced technologies for precision and stability.
- Evaluating vibration and static deformation during assembly is critical for structural integrity and surface accuracy.
Purpose of the Study:
- To establish an equivalent scale analysis method for evaluating the on-orbit assembly of space-based megastructures.
- To develop scaling relationships between mechanical properties and module dimensions for accurate performance prediction.
- To facilitate precise evaluation of mechanical characteristics during the assembly of large space structures.
Main Methods:
- Theoretical modeling to establish scaling relationships between mechanical properties (natural vibration, static deformation) and module diameter.
- Numerical analysis to validate the established scaling laws.
- Equivalent scale analysis for predicting full-scale structure behavior.
Main Results:
- The study established scaling relationships between structural natural vibration, static deformation, and module diameter.
- Numerical results confirmed that halving module diameter increases natural frequency ~4x and decreases static deformation ~8x, aligning with scaling laws.
- The developed method accurately infers the on-orbit mechanical behavior of full-scale structures.
Conclusions:
- The equivalent scale analysis method provides an efficient tool for evaluating ultra-large space structure assembly.
- This method enables accurate prediction of on-orbit stiffness, stability, and surface accuracy.
- It supports precise mechanical characteristic evaluation during the on-orbit assembly of space-based megastructures.
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