Floatable Syntactic Magnesium Foam as a Marangoni-Induced Propulsion Microboat

This study reports the successful fabrication and application of floatable syntactic foams derived from fine magnesium powder (<45 µm) utilizing expanded perlite (0.25 g/cm³, 0.2-0.4 mm) as the pore former. Sample disks with densities as low as 0.9 g/cm³ were produced via the classical press and sinter process. To ensure reasonable mechanical properties, the specimens were formed under a pressure of 200 MPa in a hardened steel die, followed by high-vacuum sintering (~3 × 10^-6 torr) at 640 °C for 1 h. The resulting foams exhibited sufficient mechanical strength to allow for precision machining into a microboat. We demonstrated their potential use as a Marangoni-induced microswimmer. Spontaneous locomotion was observed when ethanol was used as a propellant, which generates a surface tension gradient between the upper and rear parts of the swimmer. The microboats achieved propulsion speeds of approximately 160 mm/s when propelled by a 95% ethanol + 5% ink mixture. Using a small volume (~4 µL) of the alcohol mixture, the swimmer could cover distances exceeding 350 mm.