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Numerical Optimization and Experimental Validation of Finite Perforated Cellular Panels for Vibration Reduction
Bastián Sáez1, Viviana Meruane1, Rubén Fernández1
1Department of Mechanical Engineering, University of Chile, Santiago 8370456, Chile.
Materials (Basel, Switzerland)
|December 31, 2025
Summary
This study optimizes individual perforation sizes in cellular panels to control mechanical vibrations. Optimized non-periodic patterns significantly reduce vibration transmission in lightweight structures.
Area of Science:
- Mechanical Engineering
- Materials Science
- Acoustics
Background:
- Mechanical vibrations pose challenges in lightweight structures, impacting aerospace, automotive, and industrial applications.
- Existing vibration reduction methods using phononic crystals and perforated plates have limitations in precise tuning due to uniform hole designs.
- Precisely controlling vibration transmission requires novel approaches beyond traditional periodic perforation patterns.
Purpose of the Study:
- To develop a novel design and optimization framework for finite perforated cellular panels.
- To individually optimize each perforation diameter for targeted vibration suppression within specific frequency ranges.
- To demonstrate a practical and scalable approach for vibration control in finite structural components.
Main Methods:
- Coupling finite element models with Particle Swarm Optimization (PSO) to minimize the frequency response function (FRF) amplitude.
- Optimizing aluminum panels with 16 and 25 perforations.
- Experimental validation using CNC machining and impact hammer tests.
Main Results:
- Achieved up to 90% reduction in vibrational amplitude within target frequency bands.
- Demonstrated strong agreement between numerical predictions and experimental results.
- Validated the effectiveness of non-periodic, locally optimized perforation patterns.
Conclusions:
- Individually optimized perforation diameters offer precise control over vibration suppression.
- Non-periodic perforation patterns provide a practical and scalable solution for vibration control in finite structures.
- This approach enhances the performance and durability of lightweight structures by mitigating mechanical vibrations.

