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Patch-Based convolutional neural networks for multiple microstructural features detection in FIB-SEM micrographs of
Jason Uwaeze1,2, Yalei Tang1, Tanner Jason Mauseth1
1Idaho National Laboratory, Idaho Falls, Idaho, 83415, USA.
Scientific Reports
|January 6, 2026
Summary
This study introduces a new framework using convolutional neural networks (CNNs) to automate microstructure identification in irradiated nuclear materials. The approach enhances the analysis of 3D microstructure features from focused ion beam scanning electron microscopy (FIB-SEM) tomography data.
Area of Science:
- Materials Science
- Nuclear Engineering
- Computer Science
Background:
- Focused ion beam scanning electron microscopy (FIB-SEM) tomography is crucial for 3D microstructure analysis in irradiated nuclear materials.
- Current limitations include time-intensive data collection, microstructure differentiation challenges, and image alignment issues, hindering broader application.
Purpose of the Study:
- To develop an automated framework for microstructure identification in irradiated nuclear materials using convolutional neural networks (CNNs).
- To overcome the limitations of traditional FIB-SEM tomography analysis, particularly with limited annotated data.
Main Methods:
- Creation of a reliable annotated dataset with paired SEM and ground truth EDS maps.
- Application of CNNs, including Segment Anything Model (SAM) for image alignment and Patch-based U-Net, Attention U-Net, and Residual U-Net for segmentation.
- Validation of model performance for microstructure identification in U-10Zr metallic fuel.
Main Results:
- Patch-based U-Net demonstrated superior segmentation performance and consistency compared to other evaluated CNN models.
- The proposed framework successfully integrates SAM and Patch-based CNNs for semantic segmentation of irradiated nuclear materials.
- The approach reduces reliance on energy dispersive spectroscopy (EDS) detectors, accelerating analysis.
Conclusions:
- The developed framework automates microstructure identification in FIB-SEM tomography data, significantly accelerating nuclear material analysis.
- This study presents the first framework integrating SAM and Patch-based CNNs for semantic segmentation of irradiated nuclear materials.
- The methodology holds potential for broader applicability to other tomography datasets in materials science.
Keywords:
Convolutional neural networksEnergy dispersive spectroscopyMicrostructural analysisPatch-Based CNNsScanning electron microscopy
