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Four-Dimensional Printing of Shape Memory Polymers for Biomedical Applications: Advances in DLP and SLA
Raj Kumar Pittala1, Marc Anthony Torres1, Neha Reddy2
1Department of Biomedical Engineering, University of North Texas, Denton, TX 76203, USA.
Polymers
|January 10, 2026
Summary
4D printing of shape memory polymers (SMPs) offers advanced biomedical solutions. This review synthesizes recent progress in SMPs for patient-centered medical devices, addressing manufacturing and clinical translation challenges.
Area of Science:
- Biomedical Engineering
- Materials Science
- Polymer Chemistry
Background:
- Shape memory polymers (SMPs) exhibit reversible shape-changing properties triggered by external stimuli.
- Advanced manufacturing, particularly 4D printing, enhances SMPs' potential in biomedical applications.
Purpose of the Study:
- To review recent advances in SMP chemistry, biomedical applications, manufacturing, and clinical translation.
- To highlight the role of vat photopolymerization techniques like stereolithography (SLA) and digital light processing (DLP).
Main Methods:
- Synthesis of current research on SMP resin design, including multi-responsive and nanocomposite formulations.
- Focus on AI-guided material discovery and biocompatible/biodegradable formulations.
- Analysis of challenges in clinical translation, such as cytotoxicity and regulatory compliance.
Main Results:
- 4D-printed SMPs enable spatiotemporally controlled architectures for diverse biomedical uses.
- Applications span minimally invasive implants, dynamic tissue scaffolds, and advanced drug delivery systems.
- Recent developments include novel resin designs and AI-driven material discovery.
Conclusions:
- Understanding the link between material design, processing, and performance is crucial for advancing 4D-printed SMPs.
- Addressing roadblocks like cytotoxicity and regulatory hurdles is essential for clinical implementation.
- Future directions point towards next-generation, patient-centered medical devices leveraging SMP technology.

