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Updated: Jan 22, 2026

Manufacturing Chimeric Antigen Receptor CAR T Cells for Adoptive Immunotherapy
Published on: December 17, 2019
Dextran-based T-cell expansion nanoparticles for manufacturing CAR T cells with augmented efficacy
Tao Zheng1, Keerthana Ramanathan1, Maria Ormhøj1
1Experimental and Translational Immunology Section, Department for Health Technology, Technical University of Denmark, Lyngby, Denmark.
T-Expand nanoparticles enhance chimeric antigen receptor (CAR) T cell therapy by improving T cell expansion, persistence, and anti-tumor activity. This biocompatible platform simplifies manufacturing and boosts CAR T cell efficacy for cancer treatment.
Area of Science:
- Immunology
- Biotechnology
- Oncology
Background:
- Adoptive T cell therapy, particularly chimeric antigen receptor (CAR) T cell therapy, shows promise for various cancers.
- Current CAR T cell manufacturing involves T cell activation and expansion, which can negatively impact T cell fitness and persistence.
- Existing expansion methods, like microbeads, may require additional removal steps and can affect T cell quality.
Purpose of the Study:
- To develop and evaluate a novel T cell expansion platform, T-Expand, for CAR T cell therapy.
- To assess the impact of T-Expand on T cell activation, expansion, fitness, and in vivo efficacy.
- To compare T-Expand with commercial microbead-based expansion methods.
Main Methods:
- Development of dextran-based nanoparticles conjugated with anti-CD3 and anti-CD28 antibodies (T-Expand).
- Assessment of T cell expansion efficiency and T cell phenotype after T-Expand treatment.
- In vitro evaluation of engineered CD19 CAR T cell proliferative capacity, cytotoxicity, and persistence.
- In vivo testing of CAR T cell therapy efficacy in mouse lymphoma models.
Main Results:
- T-Expand nanoparticles induced robust polyclonal T cell expansion comparable to commercial microbeads.
- CAR T cells engineered with T-Expand exhibited enhanced proliferation, cytotoxicity, and persistence in vitro.
- In vivo studies showed potent anti-lymphoma activity, achieving complete tumor clearance at a reduced CAR T cell dose.
- T-Expand demonstrated biocompatibility with no observed toxicity and eliminated the need for post-expansion removal steps.
Conclusions:
- T-Expand serves as an effective and biocompatible platform for T cell activation and expansion in CAR T cell manufacturing.
- This approach simplifies the production process while improving CAR T cell persistence and functionality.
- T-Expand holds significant potential for enhancing the clinical efficacy of CAR T cell therapy in cancer treatment.
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