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A Review of 3D-Printed Medical Devices for Cancer Radiation Therapy
Radiah Pinckney1, Santosh Kumar Parupelli2, Peter Sandwall3
1Department of Industrial and Systems Engineering, North Carolina A&T State University, Greensboro, NC 27411, USA.
Bioengineering (Basel, Switzerland)
|January 28, 2026
Summary
Three-dimensional (3D) printing revolutionizes radiation therapy by enabling patient-specific devices, improving cost-effectiveness, and sustainability. This technology enhances therapeutic precision and patient outcomes in oncology.
Area of Science:
- Oncology
- Medical Device Manufacturing
- Additive Manufacturing
Background:
- Radiation therapy requires precise delivery of radiation doses.
- Conventional manufacturing methods for radiation therapy devices can be time-consuming and costly.
- Patient-specific devices are crucial for optimizing treatment plans.
Purpose of the Study:
- To review the role of 3D printing in radiation therapy.
- To highlight the benefits of 3D printing for patient-specific medical devices.
- To explore the synergy of 3D printing with artificial intelligence in radiotherapy.
Main Methods:
- Literature review of 3D printing applications in radiation therapy.
- Comparative analysis of 3D printing versus conventional machining.
- Case studies on 3D-printed GRID collimators.
- Discussion of regulatory considerations and future trends.
Main Results:
- 3D printing allows rapid fabrication of customized devices like boluses, compensators, and immobilization devices.
- Additive manufacturing offers superior design flexibility, reduced lead times, and material efficiency compared to traditional methods.
- 3D-printed GRID collimators demonstrate comparable dosimetric performance to conventional devices.
- Integration with AI promises automated planning and adaptive radiotherapy solutions.
Conclusions:
- 3D printing significantly enhances therapeutic precision, reduces toxicity, and improves patient outcomes in radiation oncology.
- The combination of 3D printing and AI is key for next-generation radiotherapy.
- Further research and clinical validation are needed for widespread adoption.
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