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Integrating Worker and Food Safety in Poultry Processing Through Human-Robot Collaboration: A Comprehensive Review.

Corliss A O'Bryan1, Kawsheha Muraleetharan1, Navam S Hettiarachchy1

  • 1Food Science Department, University of Arkansas, 2650 Young Ave, Fayetteville, AR 72701, USA.

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Summary

Human-robot collaboration (HRC) in poultry processing enhances worker and food safety by using advanced cobots. Challenges remain in adoption, but a multidisciplinary roadmap can ensure safer, competitive operations.

Keywords:
food safetyhuman-robot collaborationpoultry processingworker safety

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Area of Science:

  • Food Science
  • Robotics
  • Occupational Safety and Health

Background:

  • Poultry processing faces rising worker safety risks and food contamination concerns due to industry expansion.
  • Holistic safety strategies are needed to address ergonomic, microbiological, and regulatory challenges.

Purpose of the Study:

  • To review advances and challenges in integrating human-robot collaboration (HRC) for improved safety in poultry processing.
  • To identify how collaborative robots (cobots) can mitigate risks and enhance operations.

Main Methods:

  • Analysis of technical scientific literature from 2018-2025.
  • Review of real-world case studies on automation in poultry processing.

Main Results:

  • Cobots with features like machine vision and soft grippers can reduce injuries and contamination.
  • Automation, including intelligent sanitation, improves production consistency.
  • Psychological, sociocultural, economic, and regulatory factors impact cobot adoption.

Conclusions:

  • Key research gaps include gripper adaptability and validation of food safety in mixed workflows.
  • A multidisciplinary roadmap is proposed, focusing on harmonized standards, adaptive end-effectors, explainable AI, and workforce education.
  • Successful HRC requires collaboration between industry, researchers, and regulators for safety and competitiveness.