Advanced Design Concepts for Shape-Memory Polymers in Biomedical Applications and Soft Robotics

Shape-memory polymers (SMPs) are a class of smart materials capable of recovering their original shape from a programmed temporary shape in response to external stimuli such as heat, light, or magnetic fields. SMPs have attracted significant interest for biomedical devices and soft robotics due to their large recoverable strains, programmable mechanical and thermal properties, tunable activation temperatures, responsiveness to various stimuli, low density, and ease of processing via additive manufacturing techniques, as well as demonstrated biocompatibility and potential bioresorbability. This review summarises recent progress in the fundamentals, classification, activation mechanisms, and fabrication strategies of SMPs, focusing particularly on design principles that influence performance relevant to specific applications. Both thermally and non-thermally activated SMP systems are discussed, alongside methods for controlling activation temperatures, including plasticisation, copolymerisation, and modulation of cross-linking density. The use of functional nanofillers to enhance thermal and electrical conductivity, mechanical strength, and actuation efficiency is also considered. Current manufacturing techniques are critically evaluated in terms of resolution, material compatibility, scalability, and integration potential. Biodegradable SMPs are highlighted, with discussion of degradation behaviour, biocompatibility, and demonstrations in devices such as haemostatic foams, embolic implants, and bone scaffolds. However, despite their promising potential, the widespread application of SMPs faces several challenges, including non-uniform activation, the need to balance mechanical strength with shape recovery, and limited standardisation. Addressing these issues is critical for advancing SMPs from laboratory research to clinical and industrial applications.