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Packaging Glasses: From Containers to Encapsulation Composition, Performance, and Sustainability Pathways.

Leonardo Pagnotta1

  • 1Department of Mechanical, Energy and Management Engineering, University of Calabria, 87036 Rende, Italy.

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Summary
This summary is machine-generated.

Packaging glass is a versatile, recyclable material that has evolved beyond bottles to advanced electronic applications. Innovations focus on lightweighting, durability, and sustainable, low-carbon production methods.

Keywords:
ALD coatingsaluminosilicate glassborosilicate glasscircular economyfunctional and electronic encapsulationion exchange strengtheningpackaging glassrecycled/cullet-rich glasssoda–lime glasssustainability

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Area of Science:

  • Materials Science
  • Chemical Engineering
  • Sustainability Studies

Background:

  • Glass is a leading material for inert, transparent, and recyclable packaging.
  • Its applications have broadened from traditional containers to advanced functional and electronic encapsulation.
  • Four decades of scientific and industrial progress are synthesized.

Purpose of the Study:

  • To review and integrate packaging glass developments over 40 years.
  • To analyze structural, technological, and sustainability advancements.
  • To classify and compare packaging glass families.

Main Methods:

  • Classification of packaging glasses into five families: soda-lime, borosilicate, aluminosilicate, recycled (cullet-rich), and functional/electronic.
  • Comparison across key performance domains: mechanical, thermal, chemical, optical, barrier, and hermetic properties.
  • Analysis of compositional and processing trends influencing structure and performance.

Main Results:

  • Quantitative data illustrate how composition and processing affect glass properties.
  • Advances in forming, surface engineering, and melting contribute to lightweighting, durability, and decarbonization.
  • Sustainability is enhanced through cullet utilization and reduced energy demand.

Conclusions:

  • Packaging glass is a circular, stable, and traceable material system.
  • High-integrity glass formulations enable hermetic encapsulation for devices.
  • Future pathways focus on circularity and low-carbon production.